Sheet Metal Fabrication

Sheet Metal Fabrication Services

  • 24-hour turnaround for sheet metal manufacturing.
  • 20+ years of experience in precision sheet metal.
  • 99.9% accuracy in custom sheet metal solutions.
  • Contact us today for a free quote!

Certifications

ISO 9001:2015 | AS9100D | ITAR Registered

37,000+

Parts fabricated each month

50,000+

Product developers
served

1,000+

parts within days

Cost-effective high-precision custom sheet metal fabrication, customizable in any quantity.

Start a Project

Cost-effective

What is sheet metal fabrication?

Sheet metal fabrication is a process used to create thin metal parts and structures with high accuracy and tight tolerances. This process involves several techniques and methods to shape, cut, bend, and assemble metal sheets into desired forms. The goal is to achieve precise dimensions and specifications to ensure that the final products meet the required standards and functions.

Sheet metal fabrication is widely used in various industries, including aerospace, automotive, electronics, medical devices, and construction, where high-quality and precisely engineered metal components are essential.

Our Custom Sheet Metal Fabrication Services

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At Utrunk, we specialize in delivering top-notch custom sheet metal fabrication services tailored to meet the unique needs of our clients across various industries. Our commitment to precision, quality, and innovation sets us apart in the competitive landscape of metal fabrication.

Laser Cutting

Laser cutting technology is essential in modern metal manufacturing, offering high precision, speed, clean edges, versatile material handling, and outstanding flexibility. Contact us today to learn how our advanced laser cutting services can meet your needs.

CNC Bending

At Utrunk, our CNC bending services deliver precise, consistent sheet metal bends to meet your exact specifications. With state-of-the-art equipment and experienced technicians, we ensure high-quality results for every project. Contact us today to start your project!

Sheet Metal Welding

Our sheet metal welding services deliver strong, precise, and durable welds for various applications. Utilizing advanced MIG, TIG, and spot welding techniques, we ensure high-quality results across a range of materials and thicknesses.

Our Sheet Metal Fabrication Process​

At Utrunk, our sheet metal fabrication process is designed to deliver precision and quality at every stage. Here’s a brief overview of our streamlined process:

  • Initial Consultation
  • Design and Engineering
  • Material Selection
  • Laser Cutting
  • Punching and Forming
  • Welding and Assembly
  • Surface Treatment
  • Quality Inspection
  • Packaging and Delivery
View Design Guidelines

Advantages of Sheet Metal Fabrication

The sheet metal fabrication process is perfect for metal parts, accommodating both prototype development and large-scale production.

  • Advanced techniques ensure high accuracy and consistent quality.
  • Rapid prototyping and short lead times speed up production.
  • High material efficiency and suitability for mass production lower the per-unit cost.

Applications of Sheet Metal Fabrication

Sheet metal fabrication is widely used across various industries due to its versatility, durability, and precision. Here are some key applications:

  • Electronic Device Enclosures
  • Mounting Brackets
  • Interior Panels and Components
  • Medical Equipment Housings, Frames, and Support Plates
  • Household Appliance Parts
  • Metal Parts for Furniture

“The precision and finish of their products are unparalleled, making every component fit seamlessly into our systems.”

— CHRIS CLOUTIER ADVANCED ROGRAMS UTRUNK LEAD

LOCKHEED MARTIN

Our Sheet Metal Material Options

  • Aluminum (1)
  • Brass (2)
  • Copper (3)
  • Stainless Steel (4)
  • Steel: CR Non-treated (5)
  • Steel: CR Galvanneal and CR Galvanized (6)

Sheet Metal Surface Finish Guide

Check out our sheet metal guide for a quick snapshot of our
Standard and Cosmetic finishing options available for various sheet
metal materials.

Download Guide

Sheet Metal Fabrication Surface Finishing

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Surface finishing is a crucial step in the sheet metal fabrication process, enhancing the appearance, durability, and performance of metal parts. Various finishing techniques can be applied depending on the specific requirements of the project and the type of metal used.

Name

Materials

Color

Texture

Thickness

Anodizing

Aluminum

Clear, black, grey, red, blue, gold.

Smooth, matte finish.

A thin layer: 5-20 µm
Hard anodic oxide
film: 60-200 µm

Bead Blasting

Aluminum, Brass, Stainless Steel, Steel

None

Matte

0.3mm-6mm

Powder Coating

Aluminum, Brass, Stainless Steel, Steel

Black, any RAL code or Pantone number

Gloss or semi-gloss

5052 Aluminum 0.063″-0.500”
6061 Aluminum 0.063″-0.500”
7075 Aluminum 0.125”-0.250″
Mild Steel 0.048″-0.500”
4130 Chromoly Steel 0.050″-0.250”
Stainless Steel 0.048″-0.500”

Electroplating

Aluminum, Brass, Stainless Steel, Steel

Varies

Varies

30-500 µin

Polishing

Aluminum, Brass, Stainless Steel, Steel

N/A

Glossy

N/A

Brushing

Aluminum, Brass, Copper, Stainless Steel, Steel

Varies

Satin

N/A

Silkscreen Printing

Aluminum, Brass, Stainless Steel, Steel

Varies

N/A

< 1 µm

Electropolishing

Stainless Steel

None

Unchanged

5μm – 25μm

Why Choose Utrunk for Sheet Metal Fabrication?

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Expertise and Experience

Utrunk has over 20 years of industry experience and a team of highly skilled engineers and technicians.

State-of-the-Art Technology

We use advanced machinery and tools to handle complex designs with high precision.

Timely Delivery

Our efficient workflow ensures that projects are completed and delivered on time.

Quality Assurance

We perform first article inspection, in-process inspection, and 100% final inspection before shipment.

Competitive Pricing

We offer cost-effective solutions without compromising on quality.

Customer Support

We offer 24/7 availability and personalized assistance.

General Tolerances for Sheet Metal Fabrication

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Our sheet metal shops follow ISO 2768 tolerances to deliver consistent quality. For tolerances beyond these standards, detail your needs on the design schematics or reach out to our engineers.

Dimension Detail

Metric Units

Imperial Units

Edge to edge, single surface

+/- 0.127 mm

+/- 0.005 in.

Edge to hole, single surface

+/- 0.127 mm

+/- 0.005 in.

Hole to hole, single surface

+/- 0.127 mm

+/- 0.005 in.

Bend to edge / hole, single surface

+/- 0.254 mm

+/- 0.010 in.

Edge to feature, multiple surface

+/- 0.762 mm

+/- 0.030 in.

Over formed part, multiple surface

+/- 0.762 mm

+/- 0.030 in.

Bend angle

+/- 1°

By default, sharp edges will be broken and deburred. For any critical edges that must be left sharp, please note and specify them in your drawing.

Sheet Metal Fabrication FAQs

Metal fabrication includes cutting, forming, and joining. Cutting slices metal, forming reshapes it, and joining assembles pieces using methods like welding and riveting. Contact us to learn more about our metal fabrication services.

We work with a variety of materials, including steel, stainless steel, aluminum, copper, and brass. Each material is chosen based on the specific requirements of the project to ensure optimal performance and durability.

Sheet metal fabrication involves designing and engineering, selecting materials, cutting (e.g., laser or plasma), forming (e.g., bending or stamping), joining (e.g., welding or riveting), finishing (e.g., deburring or coating), assembling components, quality control, and packaging and delivery.

Sheet metal fabrication costs vary based on material type and thickness, design complexity, quantity, and additional processes like finishing. Typically, simple parts can cost $1-$10 each, moderately complex parts $10-$30, and highly complex parts $30 and up. For precise pricing, provide detailed specifications to Utrunk for quotes.

We serve a wide range of industries, including automotive, aerospace, electronics, medical, and construction. Our diverse expertise allows us to handle various applications and provide tailored solutions to meet industry-specific requirements.

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